مهندسی ساخت و تولید ایران

مهندسی ساخت و تولید ایران

ارزیابی عملکرد جذب انرژی لوله‌های جدار نازک پلیمری تولید شده به روش چاپ سه بعدی در مقایسه با لوله‌های فلزی در کاربردهای ایمنی

نوع مقاله : مقاله پژوهشی

نویسندگان
1 گروه مهندسی مکانیک، دانشگاه صنعتی کرمانشاه، کرمانشاه، ایران
2 دانشکده مهندسی مکانیک، دانشگاه صنعتی سیرجان، سیرجان، ایران
10.22034/ijme.2025.520995.2076
چکیده
لوله‌های جدار نازک پلیمری تولید شده به روش چاپ سه بعدی از جنس پلی‌لاکتیک اسید به دلیل مزایای زیست‌محیطی و اقتصادی توانایی جایگزینی لوله‌های فلزی را در صنایع مختلف از جمله حمل‌ونقل و هوافضا دارا هستند. تحقیق حاضر به بررسی خواص جذب انرژی تحت بار فشاری محوری لوله‌های جدار نازک پلیمری تولید شده به روش چاپ سه بعدی در ضخامتهای مختلف و مقایسه آنها با لوله‌های جدار نازک آلومینیومی می‌پردازد. به این منظور، لولههای پلیمری با ضخامتهای 2، 3 و 4 میلیمتر به روش لایه نشانی ذوبی، چاپ سه بعدی شده و سپس خواص جذب انرژی آنها از جمله نیروی بیشینه اولیه، جذب انرژی ویژه، نیروی لهیدگی میانگین و بازده نیروی لهیدگی مورد بررسی قرار گرفت. نتایج نشان داد که لوله‌های پلیمری با ضخامت 4 میلی‌متر در مقایسه با لوله‌های آلومینیومی با ضخامت 2 میلی‌متر عملکرد بهتری در جذب انرژی ویژه و نیروی لهیدگی میانگین داشتند. لولههای جدار نازک پلیمری با ضخامت 4 میلیمتر، نیروی لهیدگی میانگین 95/32 کیلونیوتن را نشان دادند که 36% نسبت به لولهی جدار نازک آلومینیومی بیشتر بود. همچنین، بازده نیروی لهیدگی لولههای جدار نازک پلیمری 01/75% بود که از لوله آلومینیومی با بازده نیروی لهیدگی 48/58% بالاتر بود. نتایج این تحقیق نشان می‌دهد که لوله‌های جدار نازک پلیمری می‌توانند به‌عنوان جایگزینی مناسب برای لوله‌های فلزی در کاربردهای جذب انرژی استفاده شوند، به‌ویژه در مواردی که نیاز به کاهش وزن و افزایش عملکرد در برابر نیروهای فشاری و تصادف‌ها باشد.
کلیدواژه‌ها

عنوان مقاله English

Evaluation of energy absorption performance of 3D printed thin-walled polymer tubes and comparison with metal tubes in safety applications

نویسندگان English

Rezgar Hasanzadeh 1
Vahid Modanloo 2
1 Department of Mechanical Engineering, Kermanshah University of Technology, Kermanshah, Iran
2 Department of Mechanical Engineering, Sirjan University of Technology, Sirjan, Iran
چکیده English

Thin-walled polymeric tubes made from polylactic acid (PLA) via 3D printing have the potential to replace metallic tubes in various industries, including transportation and aerospace, due to their environmental and economic advantages. This study investigates the mechanical properties and energy absorption performance of 3D-printed thin-walled polymeric tubes with different thicknesses and compares them with aluminum thin-walled tubes of similar thicknesses. The aim is to evaluate the energy absorption capability and crushing parameters of the polymeric tubes in comparison with metallic tubes and to assess the effect of thickness on their performance. For this purpose, polymeric tubes with thicknesses of 2, 3, and 4 mm were fabricated using 3D printing, and their properties, including initial peak force, absorbed energy, crushing force, and crushing force efficiency, were examined. The results showed that the 4 mm thick polymeric tubes exhibited better performance in energy absorption and mean crushing force compared to 2 mm thick aluminum tubes. The 4 mm thick polymeric tubes demonstrated an absorbed energy of 0.36 kJ and a mean crushing force of 32.95 kN, which were 36% higher than those of the aluminum thin-walled tubes. Moreover, the crushing force efficiency of the polymeric thin-walled tubes was 75.01%, which was higher than the 58.48% crushing force efficiency in the aluminum tubes. These results indicate that polymeric thin-walled tubes can serve as a suitable alternative to metallic tubes in energy absorption applications, especially where weight reduction and enhanced performance under compressive forces and crushing conditions are critical.

کلیدواژه‌ها English

Thin-Walled Tubes
3D Printing
Energy Absorption
Polymers
Crashworthiness
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