بررسی و مقایسه خواص مکانیکی کامپوزیت الیاف ممتد ABS/GF و پلیمر ABS تولیدشده با روش لایه نشانی تجمعی مذاب

نوع مقاله : مقاله پژوهشی

نویسندگان

1 کارشناسی ارشد، مهندسی مکانیک، دانشگاه تربیت مدرس، تهران، ایران

2 دانشیار، مهندسی مکانیک، دانشگاه تربیت مدرس، تهران، ایران

3 دکتری، مهندسی مکانیک، دانشگاه تربیت مدرس، تهران، ایران

چکیده

مقاله پیش رو به بررسی خواص مکانیکی نمونه‌های کامپوزیتی با الیاف ممتد شیشه و ماتریس ترموپلاستیک ABS ساخته شده با روش ساخت افزایشی FDM پرداخته است. چاپگر طراحی شده برای تولید این کامپوزیت از فیلامنت پلیمری ABS و فیلامنت کامپوزیتی پیش آغشته ABS/GF استفاده می‌کند. فیلامنت پیش آغشته توسط یک خط تولید فیلامنت طراحی و تولید شده است. به منظور ساخت چاپگر سه‌بعدی با قابلیت چاپ کامپوزیت، یک چاپگر FDM به‌گونه‌ای تحت اصلاح قرار گرفت که توانایی چاپ کامپوزیت را داشته باشد. در نهایت بعد از ساخت چاپگر سه‌بعدی با قابلیت چاپ کامپوزیت، نمونه­‌های مورد نیاز برای آزمون کشش و خمش سه‌نقطه چاپ شد و آزمون خواص مکانیکی طبق استانداردهای موجود بر روی آن­‌ها صورت گرفت. خواص به‌دست‌آمده با نمونه ABS خالص چاپ شده نیز مورد مقایسه قرار گرفت. مدول الاستیسیته و استحکام کششی نمونه ABS/GF نسبت به نمونه ABS خالص چاپ شده به ترتیب 540 و 260 درصد رشد داشته است. بر اساس آزمون خمش سه‌نقطه، مدول و استحکام خمشی کامپوزیت چاپ شده به ترتیب 140 و 100 درصد نسبت به نمونه خالص پلیمری افزایش پیدا کرده است. مدت زمان ساخت نمونه کامپوزیت به‌وسیله چاپگر FDM در مقایسه با چاپ پلیمری اختلاف چندانی ندارد اما به دلیل وجود الیاف ممتد شیشه یا سایر الیاف تقویت‌کننده، خواص مکانیکی نمونه ساخته شده، بهبود قابل توجهی پیدا کرده است؛ به همین دلیل استفاده از این روش در مقایسه با روش چاپ FDM با پلیمر خالص قابل توجیه است.

کلیدواژه‌ها

عنوان مقاله [English]

Investigating and comparing the mechanical properties of ABS/GF continuous fiber composite and ABS polymer produced by fused deposition modeling method

نویسندگان [English]

  • Amir Mohammad Manouchehri 1
  • Mohammad Golzar 2
  • Ali Masoudi 1
  • Hadi Ghorbani 3
1 Department of Mechanical Engineering, Tarbiat Modares University, Tehran, Iran
2 Department of Mechanical Engineering, Tarbiat Modares University, Tehran, Iran
3 Department of Mechanical Engineering, Tarbiat Modares University, Tehran, Iran
چکیده [English]

The upcoming article investigates the mechanical properties of FDM printed composite material with continuous glass fibers and ABS matrix. The printer designed to produce this composite uses ABS polymer filament and ABS/GF pre-impregnated composite filament. Pre-impregnated filament is designed and produced by a filament production line. In order to build a 3D printer with composite printing capability, a normal FDM printer was subjected to modifications in the structure and nozzle. Finally, after building a 3D printer with composite printing capability, tensile and bending samples were printed and the mechanical properties were tested according to standard instructions. The obtained properties were also compared with the printed pure ABS sample. The modulus of elasticity and tensile strength of the ABS/GF sample has increased by 540% and 260%, respectively, compared to the printed pure ABS sample. Based on the three-point bending test, the modulus and flexural strength of the printed composite have increased by 140% and 100%, respectively, compared to the pure polymer sample. The duration of making composite by FDM printer is not much different compared to polymer printing, but due to the presence of continuous glass fibers or other reinforcing fibers it greatly improves the mechanical properties of the manufactured sample, that's why the use of this method can be justified compared to FDM printing with pure polymer method.

کلیدواژه‌ها [English]

  • Additive manufacturing
  • Thermoplastic materials
  • Fused deposition modeling 3D printer
  • Continuous fiber composite

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