مهندسی ساخت و تولید ایران

مهندسی ساخت و تولید ایران

مطالعه تجربی و عددی اثر سرعت کشش در استحکام جوشکاری لب روی هم اصطکاکی اغتشاشی ورق‌‌های پلی‌آمید

نوع مقاله : مقاله پژوهشی

نویسندگان
1 گروه مهندسی مکانیک، دانشگاه شهید مدنی آذربایجان، دانشکده فنی و مهندسی، تبریز، ایران
2 کارشناسی ارشد، مهندسی مکانیک، دانشگاه صنعتی خواجه نصیرالدین طوسی، دانشکده مهندسی مکانیک، تهران، ایران
10.22034/ijme.2025.526860.2090
چکیده
در این پژوهش به مطالعه اثر نرخ کرنش در استحکام اتصالات جوشکاری شده به روش اصطکاکی اغتشاشی پرداخته شده است. تستهای تجربی بر روی ورق‌های‌ پلی‌آمید که به صورت لب روی هم قرار‌ گرفته بودند، انجام شد. نرخ کرنش اثر قابل ملاحظه‌ای در رفتار مکانیکی ترموپلاستیک‌ها دارد. به منظور ارزیابی اثر نرخ کرنش در استحکام اتصالات پلی‌آمید، چهار نرخ جابجایی 20، 30، 40 و50 میلی‌متر بر دقیقه در آزمون کشش مورد مطالعه قرار گرفت. بر طبق نتایج به دست آمده، بیشترین استحکام در نرخ جابجایی 20 میلی‌متر بر دقیقه با استحکام 5/1792 نیوتون بدست آمد. همچنین نتایج نشان داد که در اتصالات پلی‌آمید با افزایش نرخ جابجایی استحکام کششی کاهش مییابد. به منظور ارزیابی دقیقتر رفتار اتصالات، شرایط آزمون کشش با استفاده از نرم‌افزار تحلیل المان محدود آباکوس نیز شبیهسازی شد. نتایج بیانگر انطباق مناسب نتایج تجربی و عددی است و نشان میدهد که میتوان از این مدل عددی در پیشبینی رفتار اتصال تحت بارگذاری کششی استفاده نمود.
کلیدواژه‌ها

عنوان مقاله English

Experimental and numerical study of the effect of tensile speed on the strength of friction stir overlapping welding of polyamide Sheets

نویسندگان English

Hadi Safi Valilu 1
Moosa Sajed 1
Mohammad Ali Saeimi Sadigh 1
Sourosh Soltani Barcheloei 1
Vahid Tavoosi 2
Alireza Mohammadi 1
1 Department of Mechanical Engineering, Azarbaijan Shahid Madani University, Tabriz, Iran
2 Faculty of Mechanical Engineering, K.N. Toosi University of Technology, Tehran, Iran
چکیده English

This research investigates the effect of strain rate on the strength of friction stir welded joints. Experimental tests were conducted on overlapping polyamide sheets, as strain rate significantly influences the mechanical behavior of thermoplastics. To evaluate the impact of strain rate on the joint strength of polyamide, four displacement rates (20, 30, 40, and 50 mm/min) were examined in tensile tests. The results demonstrated that the maximum strength of 1792.5 N was achieved at the displacement rate of 20 mm/min. Furthermore, the findings revealed an inverse relationship between displacement rate and tensile strength in polyamide joints. For more precise evaluation of joint behavior, the tensile test conditions were simulated using ABAQUS finite element analysis software. The numerical results showed good agreement with experimental data, confirming the reliability of this computational model for predicting joint behavior under tensile loading conditions. The developed finite element model effectively captured the stress distribution and failure mechanisms observed in the physical tests, validating its applicability for mechanical analysis of friction stir welded thermoplastic joints. This research provides valuable insights into the strain rate sensitivity of polyamide friction stir welds, with implications for optimizing welding parameters in industrial applications where dynamic loading conditions are anticipated. The combination of experimental and numerical approaches offers a comprehensive understanding of the mechanical performance of these joints across different loading rates.

کلیدواژه‌ها English

Friction Stir Welding, Polyamide Sheets, Tensile Test, Strain Rate, Strength
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