Experimental investigating the effect of heat input on the strength of dissimilar welded joints of IN 713LC and AISI 4140 by electron beam welding method

Document Type : Original Article

Authors

School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, Iran

Abstract

Turbine engines mainly have non-homogeneous welded joints with various fusion-welding methods. In this research, the input energy was investigated as the main parameter with different in the voltage and beam current with welding speed of 6mm/s and focal radius of 1mm of the electron beam welding process. The connection quality of the samples after welding was determined with three characteristics of tension test and welding geometry along with examination of the fracture surface. It was observed that with the increase of input energy, the depth of penetration and the tensile strength of the connection increased. In this tensile test, three samples showed a tensile load of more than 80% of the base metal. It was also shown that failure in all the samples occurred from the interface area of 4140 steel with the fusion zone. With the increase of input energy, the heat affected zone increases. Comparing two samples with the same voltage and different beam current, and two samples with the same beam current and different voltage, shown that the influence of the beam current on the joint strength is significantly higher than the effects of beam voltage. Fractography shown that for the beam energy higher than 230 J / mm, the weld flexibility decreases. It can be explained by the high temperature and fast cooling rate in fusion zone for this sample. It was also shown that the acceptable tensile strength and suitable depth of penetration obtained in V40I40 sample with the beam energy of 267 J / mm.

Keywords


[1] M. Sabokrouh, S. H. Hashemi, M. R. Farahani, Experimental study of the weld microstructure properties in assembling of natural gas transmission pipelines, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 231, No. 6, 2017. https://doi.org/10.1177/0954405415579581
[2] M. St. Weglowski, Electron Beam Welding Techniques and trends Review, Vacuum, Elsevier, 2016. https://doi.org/10.1016/j.vacuum.2016.05.004
[3] S. H. Zargar, M. Farahani, M. K. B. Givi, Numerical and experimental investigation on the effects of submerged arc welding sequence on the residual distortion of the fillet welded plates, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 230, No. 4, pp. 654-661, 2016. https://doi.org/10.1177/095440541456003838
[4] AWS C7. 1M/C7. 1, Recommended practices for electron beam welded and Allied processes, 2013.
[5] M. Tabasi, M. Farahani, M. K. Givi, M. Farzami, A. Moharami, Dissimilar friction stir welding of 7075 aluminum alloy to AZ31 magnesium alloy using SiC nanoparticles, The International Journal of Advanced Manufacturing Technology, Vol. 86, No. 1, pp. 705-715, 2016. https://doi.org/10.1007/s00170-015-8211-y
[6] D. Akbari, M. Farahani, N. Soltani, Effects of the weld groove shape and geometry on residual stresses in dissimilar butt-welded pipes, The Journal of Strain Analysis for Engineering Design, Vol. 47, No. 2, pp. 73-82, 2012. https://doi.org/10.1177/0309324711434681
[7] H. Mohammadzadeh Jamalian, M. Farahani, M. K. Besharati Givi, M. Aghaei Vafaei, Study on the effects of friction stir welding process parameters on the microstructure and mechanical properties of 5086-H34 aluminum welded joints, The International Journal of Advanced Manufacturing Technology, Vol. 83, No. 1, pp. 611-621, 2016. https://doi.org/10.1007/s00170-015-7581-5
[8] H. Tavakoli Hoseini, M. Farahani, M. Sohrabian, A process analysis of resistance spot welding on the inconel alloy 625 using artificial neural networks, International Journal of Manufacturing Research, Vol.12, No. 4, pp. 444-460, 2017. https://doi.org/10.1504/IJMR.2017.088398
[9] S. M. Ebrahimi, M. Farahani, D. Akbari, The influences of the cyclic force magnitude and frequency on the effectiveness of the vibratory stress relief process on a butt welded connection, The International Journal of Advanced Manufacturing Technology, Vol. 102, No. 5, pp. 2147-2158, 2019. https://doi.org/10.1007/s00170-019-03288-y
[10] Turbine wheel and shaft joining processes, US20100154214A1, United States Patent.
[11] M. Farhang, M. Farahani, M. Nazari, O. Sam-Daliri, Experimental Correlation Between Microstructure, Residual Stresses and Mechanical Properties of Friction Stir Welded 2024-T6 Aluminum Alloys, International Journal of Advanced Design and Manufacturing Technology, 2022. https://doi.org/10.30486/ADMT.2022.1943845.1322
[12] ASM Metals Hand Book, Volume 1 - Properties and Selection Irons Steels and High Performance Alloys.
[13] V. Patel, A. Sali, Electron Beam Welding of Inconel 718, science Direct, Procedia Manufacturing, Vol. 48, 2020. https://doi.org/10.1016/j.promfg.2020.05.065
[14] S. Gagapathi, analytical Method to study the temperature distribution in case of moving Heat Source in Electron beam welding, 7th International Conference on Heat Transfer Fluid Mechanics and Thermodynamics, 2010.
[15] N. Arivazhagan, Investigation on AISI 304 austenitic stainless steel to AISI4140 low alloy steel dissimilar joints by gas tungsten arc, electron beam and friction welding, Materials and Design, Vol. 32, pp. 3036-3050, 2011. https://doi.org/10.1016/j.matdes.2011.01.037
[16] N. K. Adomako, H. J. Park, Microstructure evolution and mechanical properties of the dissimilar joint between Inconel 718 and stainless steel 304, Elsevier, 2021. https://doi.org/10.1016/j.msea.2020.140262
[17] N. Arivazhagan, Microstructure evolution and mechanical properties of the dissimilar joint between AISI 4140 and stainless steel 304, Materials Science & Engineering A, Elsevier, 2016. https://doi.org/10.1016/j.msea.2020.140262
[18] B. R. Rai, Heat Transfer and Flow during Electron Beam Welding of stainless steel 304L, Welding Journal- March, 2009.
[19] H. Andalib, M. Farahani, M. Enami, Study on the new friction stir spot weld joint reinforcement technique on 5754 aluminum alloy, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol. 232, No.17, pp.2976-2986, 2018. https://doi.org/10.1177/0954406217729419
[20] AMS 2759, Aearospace Material Specification, Heat treatment of Carbon and Low Alloy Steel.
[21] AMS 5377E, Aerospace Material Specification, Heat Treatment of Carbon and Low Alloy Steel.
[22] M. Sabokrouh, M. Farahani, Experimental study of the residual stresses in girth weld of natural gas transmission pipeline, Journal of Applied and Computational Mechanics, Vol.5, No.2, pp. 199-206, 2019. https://doi.org/10.22055/JACM.2018.25756.1294
[23] ASTM Standard E8, Standard Test Methods of Tension Testing of Metallic Materials.
[24] A. Shahmirzaloo, M. Farahani, M. Farhang, Evaluation of local constitutive properties of Al2024 friction stir-welded joints using digital image correlation method, The Journal of Strain Analysis for Engineering Design, Vol. 56, No. 7, pp. 419-429,2021. https://doi.org/10.1177/0309324720981201